How to Set Up a 1 TPH Biomass Pellet Plant in India (2025) - Complete Guide Total Process Flow – From Raw Material to Pellet Output A 1 TPH plant converts raw agro/wood waste into compact biomass pellets. Here's the step-by-step process : 1.1 Raw Material Procurement & Storage Daily Requirement : ~24 tons/day (based on 8 hours shift) of raw biomass Common Inputs : Sawdust, wood chips, groundnut shells, paddy straw, sugarcane bagasse, cotton stalks, maize cobs 1.2 Size Reduction Machinery : Wood Chipper or Crusher Purpose : Break large waste (logs, stalks) into manageable 3–5 cm size 1.3 Fine Grinding Machinery : Hammer Mill Output : Powdery form (2–5 mm) Ensures uniformity for pellet press 1.4 Drying Machinery : Flash Dryer (for 15-25% MC) or Rotary Dryer (for >35% MC) Target Moisture Content : 10–12% 1.5 Pelletizing Core Machine : Biomass Pellet Mill (Ring Die for industrial scale) Outp...